PVC flooring extrusion machine is used to produce PVC vinyl floor which has features of stable floor size, waterproof, moisture proof, environment protection.
PVC flooring extrusion machine can also produce imitation PVC marble sheet, which used for interior decoration.
As to resolve it, we need only a reliable system,which could eliminate and dispel dust.The following equipment and system is used by most PVC or wood manufacturers in production process.
PVC vinyl flooring is best known for being 100% waterproof. It is PVC luxury vinyl flooring slotting a notch with a special waterproof core that makes it perfect for just about any room in the house.
Construction of PVC Flooring:
Wear layer: the layer that provides resistance to scratches and stains. It is thin and completely transparent.
Vinyl layer: The vinyl is durable and strong. It is printed with the flooring pattern and color.
Core layer: This is the waterproof core made from either stone plastic composite or wood plastic composite.
Base layer: EVA foam or cork forms the base of the plank.
1. Extrusion system
Extruder, we have 3 Options.
Extrusion Machine | Size of sheet | Production output | Annual output |
85/110 | 985x1580mm
|
900 sheets/day | 420,000 m2/ 4.5 M SQFT |
92/188 | 1400 sheets/day | 650,000 m2/ 4.5 M SQFT | |
110/ | 2800 sheets | 1300,000 m2/ 4.5 M SQFT |
2. T-die mould
Form the sheet, control the width and thichness.
Standard | Nano | Wide-Pro | |
T-Die Width | 1050mm (41.3inches) | 1000mm (39.4inches) | 1350mm (53.1inches) |
Decor layer | 985mm | 985mm | 1220mm |
Thickness | 1-5mm | ||
Maintenance | Each 3 months, 2,000$/set | ||
Life time | 3 Years | ||
T-Die Price | 7,000$ | 7,000$ | 8,000$ |
3. Four-roller calender (Two bright-polished rollers and two embossing rollers.)
Two kinds of four-roller calenders. First, vertical four-roller calender.
Second, horizontal four-roller calender.
Advantage: laminating the wear layer and PVC film better
4. Transverse cutter
Cut the PVC sheet into the length of 2440mm or customized size.