110mm rigid core flooring extrusion machine parts are extruder, T-die extrusion, roller calender, haul-off drawer, cutting unit and automatic sucker. Different from LVT and WPC flooring production machine, decoration film, wear layer and PVC substrate can be one-time heating pasted by 110mm rigid core flooring extrusion machine. The products produce by the machine are semi-finished products. Here we discuss about rigid core flooring extrusion machine with 110/200 extruder.
110mm rigid core flooring extrusion machine combines with mixing machine, UV coating machine, automatic click profile machine, foam layer laminating machine(optional), recycling machine and automatic packing machine(optional) for making the final product.
No. | Commodity | Production output | Unit price |
1 | SRL800/2500 mixer | 3 ton/hour | $68,000 |
2 | 110/200 flooring production machine | 2500~3000 sheets/day, 8300m2/day | $305,000 |
3 | UV coating machine | 4800m2/day | $158,000 |
4 | Automatic cutting & slotting machine | 4800m2/day | $300,000 |
5 | Cutting Slotting Machine Blade Tools | N/M | 30,500 |
5 | Foam layer laminating machine(optional) | 2700m2/day | $90,000 |
6 | Automatic recycling machine | 1000kg/h | $100,000 |
7 | Automatic packing machine(optional) | 4800m2/day | $280,000 |
Total investment | $1,331,500 |
For more than three 110mm rigid core flooring extrusion machines, we recommend you choose the dosing mixing system which can save your labor cost.
1. 110mm extruder
No. | Item | Parameter |
1 | Model | SJZ110/200 |
2 | Driving power | 200Kw |
3 | Current consumption | 240A |
4 | Heating power | 83Kw |
5 | Service life of screw | 3~6 months |
6 | Output per hour | 1200kg |
7 | Daily output | 29000kg |
8 | Monthly output | 638000kg |
9 | Daily pass rate | 95.6% |
The benefits of 110mm screw:
Diameter | 110 conical | 110 conical |
Material | 38CrMoAl/GCR15 | SKD61 |
Output | 25~28t/h | 25~28t/h |
Change over | 2~3month | 5month |
Change over cost | 12$/t | 9$/t |
Molding the hot melt material to the shape of board. There are many types of T-dies for you to choose:
Standard | Chinese style | Wide-Pro | |
Width of T-Die | 1050mm | 1000mm | 1030mm |
Printed vinyl layer | 985mm | 985mm | 1200mm |
Thickness | 1-5mm | ||
Maintenance | 6 months | ||
Cost of maintenance | 2,000$ | ||
Price of T-Die | 7,000$ | 7,000$ | 8,000$ |
Determine the thickness of formed base layer by four-roller calender. Laminating the decoration film and wear layer as well.
Our 110mm rigid core flooring extrusion machine adopts ‘L’ type four roller system. Upper two rollers are used to laminating the decoration film and wear layer. Next two rollers are used to determine the thickness of base layer.
Control the four-roller temperature. The temperature range of four rollers is 165~185℃. More details you can find in quotation.
Made of many cooling rollers. For better cooling performance, the bracket can be added cooling unit on it.
Before cooling, it has two sets of knives fixing the width of base board.
Determine the length of board by IR.