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Product description

1.1 Belt Conveyor

– Technical specification

Feeding part

 

Length of the belt: 2500mm

Width of the belt: 1500mm

Equip with the lateral fences

Including conveying part

 

 

Length of the belt: 12000mm

Width of the belt: 1500mm

Including angle: 40°

Equip with the lateral fences

Baffle Spacing: 2000mm

Reduction motor power 1.5KW (frequency control)
Convey height 2000mm
Conveying material PVC Belt
Conveying Capacity 6-8t/h
Line Speed of the conveyor 15-20m/min Adjustable

 

– Process Materials

Transport Slabs/ Double trim cuttings/ other parts SPC materials during the production.

 

– Operation description

Material being put on the belt, then convey to the crusher.

The maximum bearing weight of the initial design is 600kg (The maximum load is 20 slabs).

 

– Attention points

Safety:

Including Max angle is 40°, ensure the entering design without any issues;

(If the 40degree is not suitable for the passing testing, should be revised into the safe angle accordingly during the FAT testing.)

Equip with the lateral fences along with the belt conveyor at the both sides;

 

What happens if the belt stop working:

Check the motor and check whether the belt breaks.

According to the use, change the belt every 3-12months. StarsPlas recommends to replace

every 6 months. The belt price: $810

 

1.2 Metal Detection

– Technical specification

Length 2.5m
Distance from belt 0.5m
Power 0.55kw

 

– Process Materials

The equipment detects metal objects and will automatically alarm ( Lights & HMI SYSTEM ) and stop working.

 

– Operation description

Step1: Material through the metal detector

Step2: Metal impurities change the electromagnetic field

Step3: The controller records the change and converts it to a metal signal – machine will run a red light. The conveyor belt stops working.

Step4: Take off the metal objects from the belt and reload the slabs/trims back to the belt

Step5: Push the bottom, to restart the motor for belt conveyor working.

 

– Attention points

Safety:

Don`t over load the conveyor to prevent to hit the metal detector.

Available pass space between the belt conveyor with the Metal detector should be enough for at least 300mm.

 

1.3 Double Shaft Crusher

– Technical specification

Dimension of the crusher 1400mm*3500mm*4200mm
Diameter of the rotary blade 300mm*2pcs
Effective spindle width 1400mm
Quantity of the blade 140 — Diameter 300mm Thickness 10mm
Rotate the tool shaft speed 16rpm/min
The fixed blade spacing 10mm
Main motor power 15KW * 2
Blade service cycle 6000-7000 tons
Blade Material:wear-resistant steel
Width of feed port 1500mm.
Output 4t/h
Noise Less than 60 decibels
Cooling system Wind cooling

 

– Process Materials

The coming materials: SPC Slabs/Trim cuttings or some other materials during the production.

Material pass through the belt conveyor into the crusher

The final crushed materials should be around 1cm, and suitable for next milling processing.

 

– Operation description

Step1: Material is coming in from the belt conveyor.

Step2: Material enter into the crusher, the final size is 1cm. The capacity is 4 tons per hour.

 

– Attention points

Safety:

The original noise of the equipment is below 60 db;

There is no dust.

Fences(Safety sheets) for avoiding the materials during the crushing, may split out of the crusher.

 

What happens if the metal fall into the crusher:

Use a metal detector to limit metal fall into the crusher.

Height limitation design: If 3-5 boards are placed at the same time, could block the crusher shaft, needs to contrarotation to troubleshoot.

 

Maintenance:

Change the blades each 3-6 months, StarsPlas recommend to change the blade each 3 months when using 24hours/day x 7days/week. (The price for each set (150pcs) is $7,500,.)

Check the Oil level safety line monthly, lower than the line need to add lubricating oil for reducer and motor gear box.

 

– Remarks

There is a sensor in the buffer tank to stop the shredder and the control option will be included in the HMI system.

 

During FAT

Starsplas will check the sensor actually stops the shredder or the conveyor to feed more material towards the buffer tanks.

 

1.4 Magnetic Frame

– Technical specification

Width 1500mm
Length 400mm

Change into a Magnetic Frame. For easier clearance.

 

– Process Materials

1mm~10mm metal could be picked up by the conveyor, 90% can be selected by the Magnetic Frame.

 

– Operation description

The material is transported on the belt, and the magnetic Frame will absorb the metal in the material.

No contact between magnetic frame to the belt conveyor.

 

– Attention points

Safety:

5cm for the pass through from the belt conveyor to the magnetic frame.

What happens if the magnetic frame stop working.

Check the magnetism of the magnetic frame regularly.

 

1.5 Belt Conveyor

– Technical specification

Length 9000mm
Width 800mm
Reduction motor power 1.1KW (frequency control)
Convey height 2500mm
Conveying material PVC Belt (Both side covers)
Baffle Spacing: 600mm
Acrylic transparent cover plate With
Conveying Capacity 4t/h
Line speed of the Conveying Belt 15-20m/min Adjustable

 

– Process Materials

Transport crushed materials into the milling machine

 

– Operation description

Material being discharged on the belt, then convey to the Milling machine.

The maximum bearing weight of the initial design is 450kg.

 

– Attention points

Safety:

Including Max angle is 40°;

Equip with the lateral fences;

 

What happens if the belt stop working:

Check the motor and check whether the belt breaks.

According to the use, change the belt every 3-12months. StarsPlas recommends to replace every 6 months. The belt price: $600

 

1.6 Separator buffer

– Technical specification

 

Tank Information Volume:3CBM

Loading Capacity:2 tons

Tank material Stainless steel
Quantity of feeding port 2
Horizontal conveyor belt 2 sets (frequency control)
Diameter of the square tank 2500mm*1500mm*2500mm
Dusty collection port Equip with a simple bag filter
Center materials flow calibration Available for the adjustment

 

– Process Materials

Crusher materials comes into the tank.

Tank volume is bigger than the flow of the material on the belt.

 

– Operation description

The material is conveyed to the tank by belt conveyor.

Materials are divided into 2 belt conveyor lines for 2 milling system.

 

– Attention points

Safety:

The original noise of the equipment is below 60 db;

Installed the simple plastic covers to avoid dust.

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