SPC Flooring Slotting Machine
SPC flooring slotting machine is specially designed for slotting SPC flooring.It is first used artificial positioning, and then into the longitudinal multi-slice saw, cut into 5-8 pieces. After passing through an accelerating roller table, the lifting belt conveyor will carry out a 90-degree turn transmission, and then turn into the longitudinal separation belt conveyor, and then open the vertical and horizontal grooves.
The main machine parameter
|The Height of pallet||500-1000 mm|
|Air pressure requirement||0.6-0.8 Mpa|
|compressed air quantity||10 0m3/h|
|Working voltage||380V, 50 HZ|
|The control voltage||220V, 50HZ, 24V DC|
|Total power of the whole line||275 kw|
Finished floor size area
Tolerance of finished product
|Straightness（Banana shape）||Longitudinal—-±0,05 mm/ 1000 mm|
|Squareness||±0.03 mm/ 205 mm(board length/width＞5)|
|Tolerance of high and low
|Fit tolerance||±0.05 mm|
How to ensure the tolerance?
Only comply with the below term can ensure the tolerance:
→Raw material size：as the above sheet
→In order to achieve to this high precision, the board need to have enough length, same width and have no bend.
→Flatness of the surface board：＜0.1mm/300mm
→Longitudinal bendness of floor max.：+20/-10mm/2.2m；
→Transverse b endness of floor max.：+/-0.3mm
→Thickness tolerance of floor blank：＜0.15mm/300mm
→ Must Preheat before machine work (the chain at least continuous working one hour)
→Strict observe lubricate and maintain regulations.
→If necessary, the stop dog need to check and adjust, must ensure at least 14 days maintain one time.
→When measure the temperature variation max.±5℃.
→Precision of cutter：Cutter wearing: 60% cutter tooth must in tolerance 10μm.All cutters tooth are 20μm.Balance max. 6.3G
SPC Flooring Back Pad Laminating Machine
SPC flooring back pad laminating machine is specially designed to laminate the soft pad(IXPE) to the back side of the flooring,equipped with auto cutting system and side trimming system.
Highly improving the working efficiency,saving label cost,reducing the soft pad(IXPE) waste.
|Working speed max||Total power||Temperature moulding machine power||Glue melter power|
|35 m/min||16.8 KW||17KW(optional choice)||6 KW(optional choice)|
1 Infeed conveyor →2 Glue spreader →3 Passing belt → 4 Laminating machine with auto cutting system →5 Passing conveyor →6 Roller conveyor →7 Trimming machine
（PS: 8 Electrical control）
Automatic Packaging System For SPC Flooring
Floor automatic packaging machine features: automatic control, intelligent adjustment,compact overall structure,flexible deployment,fault diagnosis, simple maintenance,automatic target recognition,automatic positioning.
|Packaging ability||1hour||8 hours/day|
|400-480 box||3200~3800 box/day|
Packaging ability: 400-480 box/hour
If 8hours packaging time: 3200~3800 box/day
Labor cost:0.45 RMB/Box for workers,if use machine replace workers save 1440 RMB /day
Workers requires:Reduce 7 workers/Shift into 1 or 2 workers/shift,
One worker drive the forklift and monitor the machine running,
Another worker need to add the Paper boxes(200pcs each 18~20mins,the paper box price according to the thickness,layers and prints,range is 0.4~0.7$/pc) and Glue pellets(Hot melt adhesive,20kg for 4 hours using,2.8$/bag,the consuming is 4g per 1.3m gluing line for 3 side of the box).
Layout drawing of Automatic Packaging System For SPC Flooring
The machine included two parts :Automatic Packaging and Automatic Stacking, the processing is:
The last step is to recycle the waste and reprocess the waste to continue to make the spc floor, which is environmentally friendly and saves energy.