When starting a new SPC construction project, both the customer and we will have a variety of problems, when these problems can be solved, a project is really the beginning.We will explain the specific details from two aspects(StarsPlas & Customers) When we know each other well enough, we will open our hearts to communicate.This is the premise of a successful project.
In order to supply the best solution and service to customer, StarsPlas combined the supply chain involved machine union and production materials union to share mutual experience to ensure the project easier and more smoothly.
Starsplas built up the 1st manufacturing plant to produce SPC (Stone Polymer Composite) flooring in the USA. With latest technology machinery and strategic partnership raw material suppliers, we bring a valuable SPC Flooring factory in American.
StarsPlas focus on fully automation SPC flooring factory solution, the turnkey project included the reliable quality machine and an experienced team to service and support your project, the main process of service:
Factory Layout Design
Installation Design with Wire drawings
Installation Guidance for Mechanical, Electrical, Software
Project Manager Supervision
Factory Acceptance Test
Quality Control System
Continuous Improvement Plans
3.1 Online Inspection System
3.2 Online Monitoring System for Machine
MMR – systematic, transparent and comprehensible
Production KPIs are essential for economic and sustainable production. They provide information about the current status of the production unit with regard to performance and efficiency. MMR — Machine Monitoring and Reporting — allows machine times and statuses to be recorded, a history of data to be maintained, and, with standardized KPIs, provides the optimal basis for decisions and optimization.
3.3 Robots in production
StarsPlas combined with the inherent industry resources can provide the leading industry equipment and technology for the project, adding KUKA robot into the production process to replace the original labor force and realize the full-automatic black light factory. It greatly saves the labor cost, improves the production efficiency and reduces the risk of safety accidents.
When do you want to start the project?
2.1 What products do you want to produce? What’s the thickness?4mm or others?
2.2 EIR or Standard?
2.3 Wear layer’s thickness?(0.3mm or 0.5mm)
3.1 How many SQM do you need to product per year?
3.2 How long do you plan to work? 24hours or 12 hours?
3.3 How many days do you plan to work per month? 30days or 22days?
3.4 How many months do you plan to work per year? 11months or 12months?
3.5 What’s the capacity by day do you required? 10000㎡/day?
4.1 How many SQM of your factory in this project plan?
4.2 What’s the available space for Phase 1 project?
4.3 What’s the roof height of the building?
4.4 What’s the existing facility available for SPC production in this project?
4.5 What’s the power condition?
5.1 Fire prevention requirements?
5.2 Exhaust gas / VOC emission requirements?
5.3 Waster water emission requirements?
5.4 Explosion-proof requirement?
6.1 Mixing System:
6.2 Extrusion System:
6.3 UV Coating System:
6.4 Automatic Profiling System
6.5 Automatic Laminating System
6.6 Automatic Carton Packaging System
7.2 Dust Collection System
7.3 Blade Tools
7.4 Automatic Recycling System
7.5 Online Inspection System
7.6 Safety Fencing with interlock system for all machines
7.7 Automatic Loading & Unloading System for all machines
7.8 Automatic Conveying System for all machines
7.9 Water Oil Separation System (For Extrusion Line)
7.10 Chilled Water for Cooling Blender ( Water Tank, Chiller)
7.11 Compressed Air
After all the above problems are solved, we can understand each other enough and clearly understand each other’s needs, and we will try our best to provide solutions for you.Starsplas focuses on SPC floor planning solutions, and starsplas looks forward to working with you!